近期,由GENMA品牌自主研制的2臺400噸/小時氧化鋁氣力卸船機在海外客戶現(xiàn)場交出了亮眼成績單:設(shè)備自投用以來高效運轉(zhuǎn),累計完成氧化鋁卸載量約25萬噸,憑借出色的性能和穩(wěn)定的表現(xiàn),贏得了客戶的高度好評。
氧化鋁物料具有超強的研磨性,對設(shè)備磨損極大,然而GENMA的這兩臺卸船機在高強度作業(yè)下,依然運行正常,經(jīng)受住了嚴(yán)峻考驗??蛻舴皆O(shè)備運維工程師Aditiya先生對此贊不絕口,他表示,GENMA 產(chǎn)品在應(yīng)對氧化鋁研磨性方面表現(xiàn)出色,避免了設(shè)備停機,在保證現(xiàn)場作業(yè)效率的同時,節(jié)約了維護成本。
針對氧化鋁粉末高流通性、易揚塵及高磨損性等特性,GENMA設(shè)計團隊深度剖析物料屬性,在氧化鋁氣力卸船機設(shè)備中融入了一系列創(chuàng)新設(shè)計:
采用自主研發(fā)的智能減磨裝置,能顯著減少物料傳輸中的摩擦與熱效應(yīng),延長設(shè)備生命周期,保障長期穩(wěn)定作業(yè);
運用先進仿真模擬技術(shù),對設(shè)備核心受力區(qū)域進行精準(zhǔn)表面強化處理,提升了設(shè)備整體耐磨性。
Aditiya 先生還提到,GENMA 氧化鋁卸船機操作靈活且運行流暢;加之設(shè)備配備了多重智能傳感器,能實時監(jiān)測作業(yè)狀態(tài),為安全生產(chǎn)提供了堅實保障。更關(guān)鍵的是,設(shè)備的產(chǎn)能始終保持高效穩(wěn)定,各項性能指標(biāo)完全符合產(chǎn)品設(shè)計要求。
這些優(yōu)勢同樣源于產(chǎn)品所應(yīng)用的先進技術(shù):
GENMA氧化鋁氣力式卸船機采用自主研發(fā)的自適應(yīng)吸料技術(shù)結(jié)合 PLC 智能控制系統(tǒng),實現(xiàn)物料吸取智能化與平穩(wěn)化;
設(shè)備運用空氣動力優(yōu)化技術(shù),在保證物料連續(xù)穩(wěn)定輸送的同時降低能耗。
GENMA氧化鋁氣力卸船機在海外市場的優(yōu)異表現(xiàn),不僅展現(xiàn)了國產(chǎn)高端裝備卓越的過硬品質(zhì)與技術(shù)實力,也為中國裝備制造業(yè)在國際舞臺上贏得了更多認(rèn)可。未來,GENMA 將繼續(xù)以創(chuàng)新驅(qū)動,聚焦客戶需求,不斷攻克技術(shù)難題,致力于為全球客戶提供更高效、更可靠的物料搬運解決方案,助力全球港口運營效能提升。
Alumina is highly abrasive and poses significant wear challenges to equipment. However, the two GENMA ship unloaders have withstood intensive operations and rigorous testing, continuing to perform reliably. Mr. Aditiya, the client's equipment operation & maintenance engineer, spoke highly of their performance. He remarked that GENMA's products excel in handling the abrasiveness of alumina, preventing unplanned downtime and ensuring on-site operational efficiency while reducing maintenance costs.
To address the challenges posed by alumina's high flowability, dust-prone nature, and severe abrasiveness, GENMA's design team conducted a thorough analysis of the material properties and incorporated a series of innovative designs into the pneumatic alumina ship unloaders:
The ship unloaders are equipped with a proprietary intelligent wear reduction mechanism, which significantly reduces friction and thermal effects during material transfer, thereby extending the service life of the equipment and ensuring long-term stable operation;
The advanced simulation technology is employed to apply precise surface reinforcement to core stress-bearing areas of the equipment, improving its overall wear resistance.
Mr. Aditiya also noted that the GENMA alumina ship unloaders are flexible to operate and run smoothly. Equipped with multiple intelligent sensors, the ship unloaders enable real-time monitoring of operational status, providing robust safeguards for safe production. More importantly, the ship unloaders have consistently delivered high and stable productivity, with all performance indicators meeting design specifications.
These advantages stem from advanced technologies embedded in the products:
The GENMA pneumatic alumina ship unloaders adopt the proprietary adaptive suction technology, combined with a PLC intelligent control system, enabling intelligent and stable material intake;
They utilize the aerodynamic optimization technology, ensuring continuous and stable material conveying while reducing energy consumption.
Their exceptional performance in overseas markets not only showcases the superior quality and technological strength of China's high-end equipment but also garners greater recognition for China's manufacturing industry on the global stage. In the future, GENMA will remain committed to driving its growth through innovation, meeting client needs, tackling technical challenges, and providing global clients with more efficient and reliable material handling solutions to boost operational efficiency at ports worldwide.
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